5HBQ, Polycarboxylate Superplasticizer Liquid Production Line GRE-5HBQ
A complete PCE manufacturing solution for concrete admixture plants - Process Development, Formulation Update, Automated Control, Precise Dosing, Stable Production and Customized Capacity, engineered by GREEFIELD® EUVAN® Industry.
Complete PCE Polycarboxylate Superplasticizer Manufacturing Solution
Not just a machine - a turnkey production system for PCE Polycarboxylate Superplasticizer concrete admixtures.
GREEFIELD ® EUVAN ® GRE-5HBQ polycarboxylate superplasticizer production line is a complete equipment solution designed specifically for manufacturers of PCE Polycarboxylate Superplasticizer concrete admixtures. The production system integrates convenient feeding design, safe reaction vessels, suitable premixing tanks, intelligent feeding systems, sensitive temperature control units, suitable temperature control cooling modules, automatic dosing systems, and integrated intelligent control modules, achieving precise chemical reaction management and stable product quality. It is specifically designed for the production of high-performance green concrete admixtures.
GRE-5HBQ equipment is suitable for producing different types of PCE superplasticizers, including high-class water reducing type, slump retaining type , collapse protection type , slow-release type, mix-quality balanced type, C5 type, C6 type and customized concrete admixture formulations. PCE Polycarboxylate superplasticizer is a third-generation superplasticizer (second only to calcium lignosulfonate and calcium naphthalene sulfonate): a free flowing, environmentally friendly product with excellent dispersibility, high water reduction rate, and good compatibility with various types of cement.
GREEFIELD® engineering team has over 26 years of mature operational experience in the green concrete admixture industry, with professional and advanced process design, excellent equipment manufacturing, professional equipment product delivery, and high-quality commissioning services. It provides turnkey PCE Polycarboxylate superplasticizer production plants for environmentally friendly concrete admixture manufacturers, building material companies, and chemical production enterprises.
What is PCE Polycarboxylate Superplasticizer Production Equipment?
Understanding the system
PCE Polycarboxylate superplasticizer production equipment is an industrial manufacturing system used to produce polycarboxylate superplasticizer based concrete admixtures.
The GREEFIELD® GRE-5HBQ equipment system controls the sequential feeding of raw materials, the preparation and mixing steps of raw materials in batches, automatic temperature adjustment, and polymerization synthesis reaction under normal temperature and pressure conditions. It can produce multiple varieties of PCE Polycarboxylate Superplasticizers in multiple formulation modes and is widely used in high-performance green concrete, readymix concrete industry.
Compared with traditional production methods under high temperature and high pressure conditions, automated PCE Polycarboxylate superplasticizer equipment improves production efficiency, formula accuracy, and batch quality consistency, while ensuring production safety and energy conservation in the production process, making it the first choice for modern concrete admixture manufacturers.
As a professional PCE Polycarboxylate Superplasticizer production line developer, designer, manufacturer and supplier in China, We Turnkey Manufacturing Solutions for High Performance Concrete Admixture Production Equipment, Warmly welcome you to wholesale bulk discount pce polycarboxylate superplasticizer production line from our factory. All our Concrete Admixture Production Equipments are with high quality and competitive price.
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What equipment is used to produce PCE?
The China famous GREEFIELD® EUVAN ® produced GRE-10HPQ, GRE-10HBQ, GRE-10HTQ, GRE-10HZQ, GRE-5HPQ, GRE-5HBQ, GRE-5HTQ, GRE-5HZQ series models manual and automatic integrated PCE Polycarboxylate Superplasticizers equipment popular used to produce PCE mother liquor.
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How is polycarboxylate superplasticizer manufactured?
The GREEFIELD® EUVAN ® PCE polycarboxylate superplasticizer equipment system controls the sequential feeding of raw materials, batch preparation and mixing steps of raw materials, automatic temperature regulation, and polymerization synthesis reactions under normal temperature and pressure conditions. It can continuous produce various varieties of PCE polycarboxylate superplasticizers in multiple formulation modes.
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What is a PCE production line?
Specialized production unit equipment for producing PCE polycarboxylate superplasticizer, the professional equipment manufacturer such as China famous GREEFIELD® EUVAN ® produced GRE-10HPQ, GRE-10HBQ, GRE-10HTQ, GRE-10HZQ, GRE-5HPQ, GRE-5HBQ, GRE-5HTQ, GRE-5HZQ series models, etc.
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How much does PCE production equipment cost?
Based on the analysis of the concrete market where the customer is located, the investment analysis and appropriate equipment capacity design of the customer company, as well as the subsequent production process research and optimization requirements, the equipment investment cost of the unit ranges from 19,600 US dollars to 60,000 US dollars, and more forecast.
Capacity 10Tons Batch Series GRE-5HPQ / GRE-5HBQ / GRE-5HTQ Compared Sheet
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Product Type |
GRE-5HPQ |
GRE-5HBQ |
GRE-5HTQ |
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Product's |
5Tons/4hours Capacity |
5Tons/4hours Capacity |
5Tons/4hours Capacity |
|
Key Part of: |
Working Volume F6000L of PP Resin Polypropylene Material. |
Working Volume F6000L of SS304 Stainless Steel. |
Working Volume F6000L of SS304 Stainless Steel. |
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Proportioning |
Working Volume 1.0M3 of PP Resin Polypropylene Material. |
Working Volume 1.0M3 of PP Resin Polypropylene Material. |
Working Volume 1.0M3 of SS304 Stainless Steel. |
|
A/B Drip Main |
Working Volume 0.8M3 of PP Resin Polypropylene Material. |
Working Volume 0.8M3 of PP Resin Polypropylene Material. |
Working Volume 0.8M3 of SS304 Stainless Steel. |
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Workers Requirements |
Skilled Technical Manager : 1 ; Skilled workers : 3 ~ 4 ; Forklift For Transportation : 1 ; Material lifting and cargo elevator : 1 ; |
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Daily Output |
Daily 8 Hours output TWO batchs @ 10Tons 40% / 50% solid content PCE Mother Liquor; That suitable Composited to 50 tons of water reducing agent sold in the concrete market ; |
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Machine Unit Equipment Main Frame Size |
Length L5.0 m * Width W2.3 m * Height H4.0m ; |
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*Other Supporting Expansion Equipment |
Extended Configuration Added 2~3Units of F10 M3 or 2~3Units of F15 M3 , Polyethylene Storage Tanks for 40% / 50% solid content PCE Mother Liquor; Added 1 Unit of F10 M3 or F15 M3 Mixing Machine unit following resettlement. |
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*Other Industrial Applications |
Construction Industry Water-reducing admixture Machine unit ; Foamed concrete Machine unit ; Cement grinding aids Machine unit ; Environmental protection Machine unit ; Industrial Dust Collection Machine unit ; Other Chemicals Synthesis Machine unit ; Industrial Exhaust Gas Treatment Machine. |
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Integrated Production Line of PCE Polycarboxylate Superplasticizer by Greefield®.Industry
Advantages of GREEFIELD® PCE Production Equipment
Engineered for stable, efficient, multi formulations, and flexible PCE Mother Liquor manufacturing.
Automated Production Control
The intelligent control system monitors feeding, mixing, temperature and reaction time to improve production stability.
Precise Raw Material Dosing
Accurate dosing systems maintain consistent chemical ratios and improve product quality between batches.
Flexible Production Capacity
The equipment can be customized according to different production formulations, daily production capacity, and available area requirements of the factory workshop.
Multiple Formula Compatibility
Supports high-class water reducing type, slump retaining type , collapse protection type, slow-release type, mix-quality balanced type and customized formulation concrete admixture system.
Complete Technical Support
Equipment design, installation guidance, employee training, debugging support, production technology guidance, and ALL-LIFE after-sales service.
PCE Polycarboxylate Superplasticizer Production Process
A controlled, repeatable 7-step workflow from raw material to 40% ~ 50% Mother Liquor finished product.
Raw Material Feeding
Automated weighing & input
Raw Materials Premixing
Uniform preparation
Polymerization Reaction
Controlled synthesis
Temperature Control
Intelligent regulation
Neutralization
pH adjustment
Quality Verification
Batch verification
Finished Mother Liquor Storage
Stable output
The smart PLC Computer-intelligent control covers the whole process - automatic weighing, raw materials premixing, dropping, feeding, synthesis process, temperature control and discharging - greatly reducing operator skill requirements and preventing synthesis failure from misoperation.
PCE Production Line Configuration
Core PCE Polycarboxylate Superplasticizer equipment units of the GRE-5HBQ production system.
| Equipment Module / Unit | Function | Remarks / Specifications |
|---|---|---|
| Reaction Kettle Body |
Polymerization reaction position
SS304 Stainless Steel material |
Optional manufacturing materials as Polypropylene PP Resin or SS316 Stainless Steel ; Optional synthetic volume F3600L, F6000L , F12000L etc |
| A/B Material Tanks | Raw material preparation | Optional manufacturing materials as Polypropylene PP resin, SS304 or SS316 Stainless Steel etc. |
| Pre-Mixing Tank | Raw material preparation | Optional manufacturing materials as Polypropylene PP resin, SS304 or SS316 Stainless Steel etc. |
| Drip Feeding System | Controlled monomer addition | Germany Siemens PLC intelligent control it. |
| Storage Tank | Mother Liquor & Finished product storage | Optional manufacturing materials as Polypropylene PP resin or Choose Finished Product PE Tank. |
| Temperature Control System | Reaction temperature management | Automatic Smart unit, Also Optional Add Coil Cooling Unit of pipeline |
| Automatic Dosing System | Accurate material feeding | Stainless steel horizontal magnetic power pump with NO leakage |
| PLC Control System | Production monitoring | Germany Siemens PLC intelligent module |
| Automatic AC Power Stabilizer System | Stable unit power supply in safety. | China DELIXI®, Aerospace grade electrical equipment supplier. |
PP Engineering Plastic
Reaction kettle, Premixing tank & drip tank can be made of PP engineering plastic - economic and corrosion-resistant for standard formulations.
SS304 Stainless Steel
Optional SS304 stainless steel construction for higher durability, hygiene and demanding chemical environments - client's choice.
Available Automation Levels of PCE Production Line
Choose the control level that matches your scale and investment equipment at PCE Polycarboxylate Superplasticizer production line system.
Fully Automatic
- Automatic weighing
- Automatic feeding
- Formula management
- Remote monitoring
Intelligent System
- Digital control
- Production data recording
- Alarm system
- Remote access port
Semi Automatic
- Lower investment
- Flexible operation
- Computer-controlled drip feeding
- Precise solenoid valve dosing
Peristaltic Pump
- Economic & practical
- For additive-proficient teams
- Requires process experience
- Higher operator skill demand
Technical Parameters of GRE-5HBQ
Standard configuration specifications for the GRE-10HBQ model at PCE Polycarboxylate Superplasticizer production line system.
| Parameter | Specification | Remarks / Upgradable |
|---|---|---|
| Equipment Type | PCE Polycarboxylate Superplasticizer Production Line - GRE-5HBQ | Other GREFIELD® EUVAN® type as GRE-5HPQ, GRE-5HTQ, GRE-5HZQ, GRE-10HPQ, GRE-10HBQ etc. |
| Batch Production Capacity | 5.0 m³ / Tons per 4 hours | |
| Installation Area | 5.0 m (L) × 2.3 m (W) × 4.0 m (H) | Special lifting material cargo elevator can be optionally selected |
| Workshop Requirement | Area ≥ 400 m², height ≥ 6.0 m, 3-phase power ≥ 100 kW, production water | |
| Material Option | Stainless Steel SS304 material for Reactor | Client choice as Polypropylene PP Resin, Stainless Steel SS316 materials upgrade. |
| Control System | Manual and automatic integration by Germany Siemens PLC intelligent control system. | |
| Reaction System | Polymerization Reactor (reaction kettle + drip feeding) | Client choice as Polypropylene PP Resin or Stainless Steel SS304, SS316 materials upgrade. |
| System Acceptance | General assembly, operation & commissioning before shipment; disassembled & packed for full-container transport | |
| Delivery Terms | FOB / CIF / FCA / DAF / CIP, TT payment, FCL transport | It must be 1FCL x 40HC higher container for FULL unit loading. |
| Application | Concrete Admixture Production, Readymix Industry. |
Note: Capacity and factory requirements can be customized for other models in the GREEFIELD® EUVAN® PCE series PCE Polycarboxylate Superplasticizer production line system.
As a professional PCE Polycarboxylate Superplasticizer production line developer, designer, manufacturer and supplier in China, We Turnkey Manufacturing Solutions for High Performance Concrete Admixture Production Equipment, warmly welcome you to wholesale bulk discount pce polycarboxylate superplasticizer production line from our factory.
Applications of PCE Production Line
PCE Polycarboxylate Superplasticizer Products from GREFIELD® EUVAN® GRE-5HBQ serve a wide range of concrete Admixture, readymix concrete industry, mortar industries and other chemical synthesis industries etc.
Concrete Admixture Manufacturing
PCE Concrete Admixture Plant
Ready-Mix Concrete
PCE Mother Liquor for Ready Mix Concrete
Dry Mortar Production
PCE Powder Admixture Production
Precast Concrete Factory
PCE Equipment for Precast Concrete
Construction Chemicals
Construction Chemical Production Equipment
Why Choose GREEFIELD® PCE Equipment?
From equipment design to lifetime technical support - a complete PCE Polycarboxylate Superplasticizer solution trusted partner from China GREEFIELD® Industry. GREEFIELD® engineers team has over 26+ years of mature experience in the operation of the concrete admixture industry. It has universities enterprise joint research and development center, universities enterprise joint training base, an university enterprise joint laboratory, and a talent supply base that integrate "production, learning, and research" of China's 211 universities. It also has a high-level research talent team composed of a group of doctoral and master's graduates from top universities. GREEFIELD® engineers team has professional advanced process design, excellent equipment manufacturing, and good commissioning services, providing turnkey PCE Polycarboxylate Superplasticizer production plants for concrete admixture manufacturers, building material companies, and chemical production enterprises.
Patented & Certified
Patent design of China intellectual property rights; certified products by the Chinese Ministry of Railways system.
Postdoctoral Expert Team
Professional technical support led by a postdoctoral chemical team across pre-sales, in-sales and after-sales.
"0+1" Free On-site Service
Original free door-to-door service mode - process development, equipment design, raw material supply & technical service.
Lifetime Free Formula Upgrade
Formula upgrade & optimization free for all-life, ensuring your product stays competitive in the market.
Complete System Delivery
We provide equipment design, installation guidance, commissioning support and production process assistance.
Global Delivery Experience
FOB / CIF / FCA / DAF / CIP terms, FCL transport, 22-day lead time ETD Tianjin port since payment received.
Frequently Asked Questions
Common questions about PCE polycarboxylate superplasticizer production lines and equipment.
Q1: What is a PCE superplasticizer production line?
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A PCE production line is a specialized equipment used for producing the third-generation PCE polycarboxylate superplasticizer for concrete admixture applications. It integrates raw material pre mixing, room temperature chemical reaction synthesis, timed feeding, continuous feeding, and PLC intelligent control system,etc.
At the same time, it also needs to be matched with professional water reducing agent compounding units, raw material production water storage tanks, water reducing agent mother liquor storage tank systems, commercial water reducing agent packaging systems, etc. According to the actual production capacity requirements, the standard factory area needs to be at least about 600 square meters or more.
Q2: How does PCE production equipment system work?
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The PCE production unit has manual type, manual and automatic integrated type, and automatic type, They are all based on smart industry computer PLC intelligent control system to arrange the PCE mother liquor production and manufacturing.
A complete PCE production system typically includes a normal temperature and pressure reaction kettle, raw material mixing tank, raw material pre mixing tank, precise quantitative dosing system, sensitive temperature control device, produced mother liquor storage tank, continuous power stability protection unit, intelligent emergency shutdown and protection system unit, as well as an intelligent PLC automatic control system, and so on.
Q3: What capacity can a PCE production line achieve?
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Production capacity can be customized according to customer requirements, factory size and market demand. The GRE-5HBQ model delivers 10tons per 4 hours batch for 40% / 50% content mother liquor, one working day 8 Hours output TWO batchs @ 10Tons 40% / 50% solid content PCE Mother Liquor of series water reducer, then it suitable pre-mixture composited to 100 tons of series water reducing agent popular sold in the concrete market .
The equipment for synthesizing PCE polycarboxylate superplasticizer water reducers at room temperature, independently developed by the GREEFIELD ® EUVAN ® engineering team and granted a Chinese national invention patent, is highly praised by a large number of concrete admixture and commercial concrete enterprises, as well as numerous large infrastructure engineering enterprises, due to its features of fully automatic, movable, low investment, high return, zero threshold, zero loss, and zero discharge.
Q4: Can the PCE equipment produce different formulations?
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Yes. The PCE production system can support different PCE formulations including high-class water reducing type, slump retaining type , collapse protection type, slow-release type, mix-quality balanced type, C5 type, C6 type and customized formulation concrete admixture, etc.
The PCE equipment for synthesizing PCE polycarboxylate superplasticizer water reducers at room temperature, independently developed by the GREEFIELD ® EUVAN ® engineering team and granted a Chinese national invention patent, is highly praised by a large number of concrete admixture and commercial concrete enterprises, as well as numerous large infrastructure engineering enterprises, due to its features of fully automatic, movable, low investment, high return, zero threshold, zero loss, and zero discharge, etc.
Q5: Do you provide installation support?
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YES, our GREEFIELD ® EUVAN ® engineering team provides equipment design,full production technical guidance, installation guidance, employee training, debugging support, production technology guidance, and ALL-LIFE after-sales service etc.
GREEFIELD ® EUVAN ® engineering team has over 26 years of mature operational experience in the green concrete admixture industry, with professional and advanced process design, excellent equipment manufacturing, professional equipment product delivery, and high-quality commissioning services. It provides turnkey PCE production plants for environmentally friendly concrete admixture manufacturers, building material companies, and chemical production enterprises.
As a professional PCE Polycarboxylate Superplasticizer production line developer, designer, manufacturer and supplier in China, We Turnkey Manufacturing Solutions for High Performance Concrete Admixture Production Equipment, warmly welcome you to wholesale bulk discount pce polycarboxylate superplasticizer production line from our factory. All our Concrete Admixture Production Equipments are with high quality and competitive price.
Build Your PCE Manufacturing Plant with GREEFIELD®
Get a tailored proposal, detailed configuration or talk to a PCE production expert.
Request PCE Plant Proposal
Tell us your capacity & factory plan - receive a customized solution proposal.
Get Equipment Configuration
Download the full GRE-10HBQ Configuration & Sepcification Sheet ( SEPC ).
Contact PCE Production Expert
Speak directly with our postdoctoral-led technical team for engineering advice.
Email: Vip@Greefield.com | WhatsApp: +86 139 5726 4669
KEYWORD COVERAGE
PCE Polycarboxylate Superplasticizer Production Line
PCE Plant Layout
Towable PCE Equipment
Concrete Admixture Production Equipment
Turnkey PCE Production Equipment Solution
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